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3d printing
The direct route to prototype, master model and production part

Prototype, master model, series production part in 3D printing – the 1zu1 customer promise. As a service provider, we use a wide variety of methods to achieve the ideal result for your idea. If we talk about the most common processes, then at the moment these are selective laser sintering and stereolithography with its diverse material options.

What is the unifying factor in these 3D printing processes?

This is the layer-by-layer material structure used to create the components. The basis for this is the provision of geometries based on 3D CAD or STL data. The complex procedures have advantages and disadvantages. Depending on the chosen method and material, the resulting models will be suitable for different applications. For the duplication of master models, subsequent casting processes are often used for plastic parts.

Additive manufacturing for function-oriented production

With additive manufacturing, we at 1zu1 can offer tool-less manufacturing, starting with the production of one unit up to the manufacture of several tens of thousands of units, i.e. series production. Additive manufacturing thus “flexes its muscles” where traditional manufacturing reaches its limits. It allows a function-oriented design process and enables the delivery of precise serial parts in 3-5 working days.

Our 3D printing technologies at a glance

Processes, materials and their advantages

Selective Laser Sintering (SLS)

Materials	Advantages
PA12 (PA2200, polyamide)	Perfect material for additive manufacturing Mechanical properties can be modeled & wide temperature application range Excellent surface due to chemical smoothing Can be dyed with more than 150 colors without material application
PA12GB (PA3200GF, glass reinforced polyamide)	Components exhibit extra stability and/or stiffness as the material is reinforced with glass beads
PA12FR (PA2210FR, polyamide flame retardant)	HB (for minimum wall thickness 1.1 mm) UL94 V-0 (with a minimum wall thickness of 2.0 mm according to the material manufacturer or 3.0 mm according to the Blue Card)
PA12CF (PA 603-CF, polyamide with carbon fiber)	Low weight High rigidity compared to PA12GB and PA12 Dark coloring (no coloring necessary if dark components are required)

Selective Laser Sintering Fine Detail Resolution (SLS-FDR)

Materials	Advantages
PA11 (PA1101 - polyamide)	best detail resolution smooth surfaces excellent edge sharpness excellent mechanical properties

Selective Laser Sintering flexible

Material	Advantages
Rubber	Diversity through Shore A hardness 50, 60, 70, 80 colorable good detailed graphics
TPU	88 Shore A colorable long-term stability

Stereolithography (STL/SLA)

Materials	Advantages
Accura® Xtreme	Plastic parts with excellent detail reproduction countless surface options
Accura® 25	Plastic parts with higher elasticity requirements (modulus of elasticity of approx. 1600 MPa) highest precision
DSM Somos® WaterClear Ultra	Highly transparent or translucent plastic parts UV-resistant
DSM Somos® ProtoTherm	Plastic parts with an application range of up to 125° Celsius
DSM Somos® Taurus	Plastic parts with an application range of up to 85° Celsius. Suitable for prototypes Series applications with long-term stability

Extensive advice
for optimal solutions

Experience shows: Projects in which 1zu1 comes on board as a sparring partner at an early stage can lead to novel solutions, lower lifetime costs and a shortened time-to-market. Because we advise comprehensively, independently of technology and with the goal of finding the optimal solution for your challenge.

Your advantages

Functional and complex models or assemblies possible
Competent advice to find the right solution for you
Time and cost savings through shortened time-to-market
High flexibility in the production process
More parts in less time with the 1zu1 3D printing service
Top quality thanks to 1zu1's know-how

Attendance certificate

1zu1 Prototypen GmbH & Co KG is an official customer of EOS Responsible Products and actively contributes to climate protection by purchasing the CO2e-reduced product PA 2200 CarbonReduced and the climate-neutral product PA 1101 ClimateNeutral.

Advice tailored to your needs

At 1zu1, we help you find the perfect solution by combining the best technology with a wide range of materials. And this is implemented in the shortest possible time and with the highest technical precision.

Challenge us. What can I do for your project?

Sebastian Mathies

business developer
T +43 5572 33 333-834
sebastian.mathies@1zu1.eu

»1zu1prototyping, that's like fast food on the level of top gastronomy. And if necessary, with a lot of portions.«

Sebastian Mathies knows that the eye also eats. That's why he chooses the right ingredients, the right technology and the necessary finishing steps. The result: prototypes to your taste.

Stefan Rädler

business developer additive manufacturing
T +43 5572 33 333-842
stefan.raedler@1zu1.eu

» For perfectly implemented ideas, I propose new technological paths with my customers.«

In motocross and enduro, Stefan Rädler is on difficult paths.

Klaus Pichler

business developer
T +43 5572 33 333-838
klaus.pichler@1zu1.eu

»As a cyclist, I know that excellent technology is the key to speed – and therefore to success..«

Klaus Pichler spends his free time in the saddle – he and his road bike conquer Austria’s mountains with endurance and the right pedal stroke.

Sebastian Mathies

business developer
T +43 5572 33 333-834
sebastian.mathies@1zu1.eu

»1zu1prototyping, that's like fast food on the level of top gastronomy. And if necessary, with a lot of portions.«

Sebastian Mathies knows that the eye also eats. That's why he chooses the right ingredients, the right technology and the necessary finishing steps. The result: prototypes to your taste.

Systems

At 1zu1

we currently have around 20 SLS and SLA/STL-machines for plastics with different materials at your disposal. We are constantly investing in new machine technologies. On all machines we realize build layers from 40 - 100 µm and wall thicknesses from 0.22 up to 0.65 mm. Previously visible layers disappear more and more, clean and smooth sidewalls are created, fine or large parts can be produced even more accurately. We start daily with all materials. Our standard lead times are 3 days. Larger dimensions or quantities on request.

Our systems at a glance

Selective Laser Sintering (SLS)

SLS systems	Type designation	Construction layer thickness	System construction space	Wall thickness	Materials
EOS	FORMIGA P100	100 µm	200 x 250 x 330 mm	0.45 mm	SLS rubber
EOS	FORMIGA P110	100 µm	200 x 250 x 330 mm	0.45 mm	PA12, PA12 GB
EOS	FORMIGA P110 Velocis	100 µm	200 x 250 x 330 mm	0.45 mm	PA12, PA12 GB
EOS	P396	100 µm	340 x 340 x 600 mm	0.65 mm	PA12, PA12 GB
EOS	P500	100 µm	500 x 330 x 400 mm	0.5 mm	PA12
EOS		40 µm	200 x 250 x 125 mm	0.22 mm	PA11

Stereolithography (STL/SLA)

STL systems	Type designation	Construction layer thickness	System construction space	Materials
3D systems	Projet 6000	50 µm & 100 µm	250 x 250 x 250 mm	Accura® Xtreme
3D systems	Viper Si2	50 µm & 100 µm	250 x 250 x 250 mm	Somos® WaterClear Ultra
3D systems	Viper iPRO 9000	100 µm	650 x 750 x 550 mm	Somos® WaterClear Ultra
3D systems	ProX 800	100 µm	650 x 750 x 550 mm	Accura® Xtreme

In the prototal group

In the field of 3D printing, our entire customer network has a wide range of different technologies, systems and materials at its disposal. You can find an overview here. We are also happy to provide you with an additional 3D printing guide (design guidelines) for each technology with the possibilities and properties. You can download the entire document here. We are proud to be part of the Prototal Group.

To the perspectives

Place your order in just a few steps
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Configure

Technology choice, material, color, surface structure…

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Data transfer

Upload 3D file, top priority for secrecy

Consulting

Analysis, coordination, advice on possible alternatives…

Personalized quote

promptly delivered, personalized and perfectly adapted quote

further...

3d printing The direct route to prototype, master model and production part

Our 3D printing technologies at a glance

Processes, materials and their advantages

Extensive advice for optimal solutions

Your advantages

Attendance certificate

Advice tailored to your needs

Sebastian Mathies

Stefan Rädler

Klaus Pichler

Sebastian Mathies

Systems

At 1zu1

Selective Laser Sintering (SLS)

Stereolithography (STL/SLA)

In the prototal group

Read more

Place your order in just a few steps You can do this with 1zu1direkt

Configure

Data transfer

Consulting

Personalized quote

Immer Informiert bleiben

Any questions? We are here to help

3d printing
The direct route to prototype, master model and production part

Extensive advice
for optimal solutions

Place your order in just a few steps
You can do this with 1zu1direkt

Any questions?
We are here to help