Plastic injection molding
A faster route to your series material – Rapid Tooling

In the injection-molding process, the chosen material is liquefied and injected into a mold under pressure. At 1zu1, we produce prototypes in the original material as well as series parts in lots of up to 50,000 units – or more.

Our Arburg, Demag and Sumitomo DEMAG injection-molding machines generate clamping forces ranging from 35 to 160 metric tons. We use Rapid Tooling molds, which we also manufacture in-house, to produce your injection-molded parts. This high-quality, reliable process allows an almost infinite choice of shapes and surface textures.

We also have two special Arburg machines that can be swiveled. When in a vertical position, a wide variety of parts can be simply inserted into the mold and overmolded. This makes it possible, for example, to overmold cables, manufacture connector parts with insert pins or injection mold multi-component parts.

We have a wide variety of plastic materials in stock and, if necessary, can order in the desired plastic. Since 2015 our injection-molding shop has been fully air-conditioned and, in 2016, we also began manufacturing in our ISO-certified Class 8 cleanroom. Through our injection-molding processes we constantly strive for maximum quality, efficiency and economy.

Following our takeover of W&W Plastic GmbH in 2017, nine Demag injection-molding machines were added to our production line-up. In 2018 we added a Sumitomo (SHI) Demag system to extend our capability from 100 to 160 metric tons.